High-power ultrasonic welding machine for safety helmet webbing buckle headband pressure welding.

I. Working Principle

The high-power ultrasonic welding machine for helmet strap buckle compression welding utilizes the mechanical vibration energy of ultrasound, focusing it onto the ultrasonic welding horn. Through the welding horn, ultrasonic energy is transmitted to the welding zone, which is the interface between the two materials to be welded. Due to the high acoustic resistance in the welding zone, localized high temperatures are generated, causing the two contact surfaces to melt rapidly. Under applied pressure, the melted surfaces fuse together. After the ultrasonic action stops, pressure is maintained for a few seconds to allow the welded part to solidify and form a strong molecular chain, achieving the welding purpose.

II. Equipment Features

Efficient Welding: Ultrasonic welding is fast, completing welding tasks in a short time, thereby improving production efficiency.

High Welding Strength: The welded hook-and-loop strap and helmet form a strong molecular chain, with welding strength close to that of the raw materials, ensuring no detachment during long-term use.

No Auxiliary Materials Needed: Ultrasonic welding does not require needles, threads, adhesives, or other auxiliary materials, reducing production costs and avoiding potential environmental pollution issues associated with such materials.

Easy to Operate: The equipment is highly automated, simple, and easy to learn, lowering the skill requirements for operators.

III. Application Scope

The high-power ultrasonic welding machine for helmet strap buckle compression welding is widely used in the helmet manufacturing industry, especially for helmet products requiring high-strength and high-reliability connections. Ultrasonic welding ensures that the hook-and-loop straps on helmets are secure and reliable, enhancing the overall safety and comfort of the helmets.

IV. Precautions

Select the Appropriate Mold: Mold fabrication is crucial for ultrasonic welding. Ensure the mold can produce the required tooth-like welding marks to guarantee the firmness of the hook-and-loop straps.

Adjust Welding Parameters: Based on factors such as the material and thickness of the helmet and hook-and-loop straps, reasonably adjust parameters like welding time, curing time, and delay time to achieve optimal welding results.

Regular Equipment Maintenance: Regularly clean, inspect, and maintain the equipment to ensure normal operation and extend its service life.